INDUSTRY

Die Casting Industry

Die casting equipment was invented in 1838 for the purpose of producing movable type for the printing industry. The first die casting-related patent was granted in 1849 for a small hand operated machine for the purpose of mechanized printing type production. In 1885, Otto Mergenthaler invented the linotype machine, an automated type casting device which became the prominent type of equipment in the publishing industry. Other applications grew rapidly, with die casting facilitating the growth of consumer goods and appliances by making affordable the production of intricate parts in high volumes.

Services

Custom application for casting industry, optimization of process by reducing order processing time.

  • Vendor & supplier management
  • Delivery management & routing
  • Documents generation supporting invoice
  • Auto-scheduling of jobs for process automation
  • Automated invoicing, payments, billing
  • Order monitoring: accelerate process, reduce order processing time
  • Integrated Mapping: provides the route each stage of the casting from raw material in store to ready for delivery products
  • Customer self-service access to orders & delivery information (add-on)

ABOUT

Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to molds during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminum, magnesium, lead, pewter and tin based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.

The casting equipment and the metal dies represent large capital costs and this tends to limit the process to high volume production. Manufacture of parts using die casting is relatively simple, involving only four main steps, which keeps the incremental cost per item low. It is especially suited for a large quantity of small to medium sized castings, which is why die casting produces more castings than any other casting process. Die castings are characterized by a very good surface finish (by casting standards) and dimensional consistency.

Two variants are pore-free die casting, which is used to eliminate gas porosity defects; and direct injection die casting, which is used with zinc castings to reduce scrap and increase yield.

How to start?

Based on your requirements our professional engineers will make a technical proposal. The estimation service is free & usually takes 1-2 business days.

Contact

For more information and service request email us at: This email address is being protected from spambots. You need JavaScript enabled to view it.